Tyre To Oil Project Report: Benefits And Features Of Continuous Pyrolysis Plant

With regards to converting scrap tires into fuel oil, you are able to make a choice from batch, semi-continuous and continuous pyrolysis plants. A batch plant requires a lot of manual workers for operation mainly because it has low automation levels. Furthermore, the pyrolysis reactor inside a batch plant has to be cooled off before new raw materials can be loading to the reactor. Because of this daily productivity is restricted and energy efficient is compromised.

For small-scale tire recycling facilities, including local scrap yards, a batch pyrolysis plant will probably be sufficient for operations, however, for mass-scale tire recycling projects, a fully continuous tire pyrolysis plant is required. The maximum daily processing capacity from the largest batch plants is about 10 tons, whereas continuous models can process over 25 tons of rubber waste each day.

Featured below are among the features and benefits of pyrolysis plants for tire to oil projects:

1. Computer-controlled and optimized. Continuous pyrolysis machines are monitored and controlled by programmable PLC units, which permit for accurate calculations to ensure full pyrolysis of raw materials within the reactor, ensuring maximum oil yield. The temperature of the reactor as well as the time waste rubber spends inside of the reaction chamber are calculated to precise to optimize pyrolysis.

2. Advanced auto-separation system included in slag design. Continuous pyrolysis plants have auto-separation systems in discharging units to facilitate the automated separation of carbon black and steel in the reactor. These separation systems could save businesses lots of time, as they eliminate the need to remove steel wire from car tires before feeding them in the reactor.

3. Fully automatic operations. An advanced continuous tire pyrolysis machine can be controlled from a single human operator through the central PLC control console. As a result, tire recycling businesses can help to save a tiny fortune on manual labor costs and make sure big profits from the enhanced productivity of automated processes.

4. Large daily capacity. Several of the top continuous pyrolysis plants have daily capacities exceeding 50 tons. Furthermore, top models are created to make optimal usage of space, to ensure that area requirements for assembly are minimized.

5. Enhanced environmental protection systems. Continuous reactors have fully sealed feeding systems and discharge systems to guarantee no gas or cracked oil can escape from your plant through the slag discharge port or feed inlet. Consequently, there is absolutely no chance of any environmental pollution from your plant.

Featured above are just a few of the various features and benefits of continuous tire to oil machines. As you can tell, such machines are an excellent choice for tire recycling business to convert plenty of waste tires into pyrolysis oil, carbon black, combustible gas and steel wire every month. In fact fully continuous plant designs would be the only viable option for mass-scale rubber recycling operations. As previously mentioned, the maximum daily processing capacity of batch tire to oil machines is approximately ten tons, but small models can process just 6 tons of waste per day.